The situation
The whole security process, from conveyor to fence line
Video analytics for plants and factories covering the whole security process, from conveyor efficiency and access control across sites the size of a city to theft prevention and fire readiness.
A typical deployment: PPE detection zones over lines and workshops, Neuro Detector on the perimeter and restricted areas, coverage of critical process points, a sized server in the plant room, and optional federation to group HQ.
What the platform delivers
Efficiency, access and protection on one platform
Production efficiency
Conveyor and production efficiency monitoring to minimize downtime.
Entry permit control
Access control for restricted areas across industrial territories the size of a city.
Theft & damage protection
Protection against theft and damage to equipment, machines and cargo.
Fire prevention
Early warning for processes involving dangerous substances.
Emergency response integration
Ties into police, fire control and traffic systems for coordinated response.
Incident investigation
Reconstruct events across cameras in minutes with the VMS archive and search.
TRASSIR's recommended modules for industrial sites: AutoTRASSIR, ActiveStock, Fire & Smoke Detector, Sabotage Detector, ActiveSearch+, Workplace Detector, Bag Counter, Hardhat Detector
Reference deployment
Walk the plant: from the line to the fence, one system
Over the lines and workshops
Cameras over each work area feed Hardhat Detector, which sends a live notification and saves the frame whenever someone enters a marked zone without a helmet. Those frames build the HSE evidence base on their own.
Restricted cells and stores
Neuro Detector guards restricted areas around the clock, alarming the moment someone enters a zone they should not, with far fewer false alarms than motion detection because it classifies what it sees.
Perimeter and truck gate
8 MP bullets with IR to 50 m cover the fence line, a PTZ speed dome with 25x zoom and IR to 150 m gives the control room a steerable eye, and AutoTRASSIR logs every truck through the gate and can drive the barrier.
Recording and review
A NeuroStation in the plant room records and runs the analytics: the 8800R family carries 64, 128 or up to 160 cameras per server with no resolution limits. Multiple plants federate to one group console.
Match the problem to the module
| The problem you have | The module that answers it | How it answers |
|---|---|---|
| Helmets stay in the locker | Hardhat Detector | Live detection of employees without safety helmets, with instant notifications and saved frames. |
| A contractor wanders into a live cell | Neuro Detector | Alarm the moment a person enters a specified area, with sharply reduced false alarms. |
| Trucks come and go unlogged | AutoTRASSIR | Plate recognition with admission control, journey logs and barrier integration. |
| Stock movement is invisible on video | ActiveStock | TRASSIR's recommended stock module for industrial sites, pairing goods movement with the archive. |
| A process could smoke long before anyone smells it | Fire & Smoke Detector | Early warning on video for processes involving dangerous substances. |
| A camera takes grease, dust or a fist | Sabotage Detector | Flags covered, blinded or moved cameras the moment it happens. |
Rollout path
HSE priority zones first
01 · Safety zones
PPE detection over the lines and workshops where injuries actually happen.
02 · Perimeter & cells
Verified intrusion alarms on the fence and restricted areas, armed by schedule.
03 · Process coverage
Cameras on critical process points, so downtime disputes settle on footage.
04 · Federation
Multiple plants under one group console, with operator and HSE training included.
Why plants trust it
Proof measured in injuries that never happen
Safety analytics pays in outcomes that are hard to photograph: the fall that never happened, the fine never issued, the sick leave never taken.
Fewer injuries
Continuous helmet monitoring is credited by TRASSIR with reduction of industrial injuries and improved employee discipline.
Lower cost of incidents
The same published record cites lower costs from paid sick leave and reduced reputational risk.
A proven platform
TRASSIR VMS is used by 15,000+ clients in 42 countries, from single camera sites to systems with 175,000 cameras.
A proven local partner
Chasing Sun has secured 1.2K+ premises across the region, and shares references and site visits on request.
Questions plant managers ask
Before the first safety zone is drawn
Will the cameras handle heat, dust and water?
Outdoor bodies are metal, rated IP67 against dust and water, and work from minus 40 to plus 60 degrees C; the motorized zoom dome adds an IK10 impact rating.
How many false alarms will the HSE team chase?
Few. Neuro Detector classifies objects rather than reacting to motion, so it ignores the noise that plagues motion detectors and raises verified alarms on people and vehicles.
Can one server run analytics for several buildings?
Yes. Offload analytics lets multiple TRASSIR servers send video to one NeuroStation for processing, so neural compute is bought once and shared.
Will the archive stand up in an incident investigation?
The VMS keeps an encrypted archive with smart event search, and every user action is covered by roles, rights and a full audit trail.
Do we have to replace the cameras we already own?
Rarely. TRASSIR VMS supports 99% of cameras via native, RTSP and ONVIF, so migration can be gradual, zone by zone.
What support do we get after go live?
Operator and HSE training on your own cameras, aftersales support backed by an SLA and a named engineer, and change quotations usually within 48 hours.
Book a plant walkthrough for a safety analytics design
Walk us through the floor. We'll map the zones, the camera plan and the analytics mix that turns safety policy into continuous practice.